The ABB 216VC62a/P1000 (HESG324442R112) is a processor unit relay card designed for ABB’s Symphony Plus and legacy Harmony/INFI 90 control systems, serving as a high-performance processing and relay interface for industrial DCS applications. It handles real-time logic execution, signal processing, and relay control for process automation in demanding environments like power generation, oil & gas, and water treatment, featuring a robust 32-bit processor and integrated relay outputs for critical interlocking and trip functions.
Product Parameters
The card integrates a 32-bit 80486DX-2 processor (66 MHz class), with onboard RAM for runtime data and Flash EPROM for firmware/settings. It supports 16 analog input channels (0-10 V, 0-20/4-20 mA, thermocouples), 32 digital I/O points, and multiple relay outputs (8-16 tripping/auxiliary relays with potential-free contacts). Power is 24 V DC auxiliary (redundant capable), consuming ~15 W typical. Communication includes RS-423 PC interface, internal IEEE P896 bus (16-bit multiplexed), and PROFIBUS-DP/MODBUS/HART protocols. Dimensions are 35.6 cm x 2.5 cm x 38.1 cm at 0.7 kg; environmental ratings cover -20°C to +70°C operation, IP20 protection, 2g vibration (2-150 Hz), and EMI per IEC 61000 standards.

Datasheet Overview
Datasheet specs highlight TMR-like fault tolerance via dual-processor integrity checks, 600/720 Hz sampling (50/60 Hz), and 1 ms SOE resolution. Analog accuracy is ±0.5% FS, with 16-bit resolution; relays offer surge-protected contacts (5 A/250 VAC). Bus supports 32 masters with handshake/data integrity; settings stored non-volatile. Mechanical design fits 19″ racks (2U height), hot-swappable; certifications include CE/UL, SIL 2/3 capable per IEC 61508.
Origin
Manufactured in Sweden at ABB’s process automation facilities.
Related News
Q4 2025 upgrades integrated 216VC62a cards into U.S. grid stabilizers under President Trump’s energy independence push, cutting response times 30% in renewables. European plants retrofitted Q1 2026 for hydrogen ops, achieving zero spurious trips amid volatile loads.
Recommended Related ABB Models
- 216GD61a
Auxiliary relay/optocoupler card (8 tripping relays, 16 aux/inputs), pairs for expanded I/O. - 216AB61
Digital output unit (32 channels), complements relay logic. - 216DB61
Tripping/binary input unit (8 outputs, 16 inputs), for high-integrity shutdowns.
These share rack/bus compatibility for scalable Symphony Plus systems.






