Description
The ABB 07AC91 (Part Number: GJR5252300R0101) is a high-performance analog input/output module belonging to the Advant Controller 31 (AC31) series. It serves as a decentralized I/O unit for complex automation tasks, facilitating the connection of analog sensors and actuators to the CS31 system bus.
Product Parameters (Datasheet)
- Model Number: 07AC91
- Part Number: GJR5252300R0101
- I/O Configuration: 16 Analog Inputs / 8 Analog Outputs
- Input Signal Types: 0…10 V, 0…20 mA, 4…20 mA (Configurable per channel)
- Output Signal Types: -10…+10 V, 0…20 mA, 4…20 mA
- Resolution: 12-bit (Analog-to-Digital and Digital-to-Analog conversion)
- System Bus: CS31 Fieldbus (RS-485 based)
- Supply Voltage: 24 V DC (Nominal)
- Status Indicators: LED diagnostics for Power, Bus Communication, and Faults
- Isolation: Electrical isolation between the CS31 bus and process signals
- Protection Class: IP20

ABB 07AC91 GJR5252300R0101

ABB 07AC91 GJR5252300R0101

ABB 07AC91 GJR5252300R0101
Country of Origin
This module is engineered and manufactured by ABB in Germany, specifically for the Advant and AC31 automation families.
Application Fields
The 07AC91 is widely utilized in industrial environments requiring precise analog signal management:
- Process Control: Monitoring temperature, pressure, and flow rates in chemical and water treatment plants.
- HVAC Systems: Controlling large-scale air handling units and valve positions.
- Manufacturing: Interfacing with laser sensors and variable speed drives in production lines.
- Energy Management: Real-time monitoring of voltage and current sensors in power distribution.
Product Usage Instructions
- Mounting: Snap the unit onto a standard DIN rail. Ensure there is adequate space for ventilation to prevent overheating.
- Bus Connection: Connect the CS31 bus cables to the specified terminals. Ensure the termination resistor is switched on if this unit is at the end of the line.
- Addressing: Use the rotary switches on the front panel to set the unique station address for the module before powering up the system.
- Signal Wiring: Connect your analog sensors to the input terminals and actuators to the output terminals. Use shielded twisted-pair cables to minimize electromagnetic interference (EMI).
- Configuration: Define the channel types (Voltage vs. Current) within the AC31 programming software to match your physical field devices.
Product Technical Description
Technically, the 07AC91 acts as a remote data acquisition hub. It digitizes analog field signals and transmits them over the CS31 bus to the central PLC. The unit features integrated signal conditioning to ensure high accuracy even in noisy industrial environments. The 16-input/8-output high-density design makes it a cost-effective solution for systems with high analog point counts, reducing the footprint required in the control cabinet.
Q&A (Common Questions)
Q: Can I use different signal types on different channels simultaneously? A: Yes, each channel group can be independently configured to handle voltage or current signals, providing high flexibility for mixed-sensor environments.
Q: What should I do if the “Bus” LED is flashing red? A: This usually indicates a communication error. Check your wiring, ensure the station address is unique, and verify that the termination resistor is correctly set.
Q: Does the unit require external power for the analog loops? A: The module typically requires 24 V DC for its internal logic, but the analog loops may require separate power depending on whether your sensors are 2-wire or 4-wire devices.
Q: Is the 07AC91 compatible with newer AC500 controllers? A: While designed for the AC31 series, it can be integrated into newer ABB systems through specific CS31 bus modules, though modern S500 I/O is often preferred for new installations.
Similar Model Recommendations
- ABB 07AC91-AD (Alternative Revision)
- ABB 07AI91 (Analog Input-only variant)
- ABB 07DC91 (Digital I/O companion module)
- ABB 07KT94 (Central Processing Unit for AC31)
- ABB 07KT98 (Enhanced Performance Controller)
Find more details on the ABB 07AC91 and explore our inventory of ABB industrial automation components.

