Description
The ABB HVC-02B 3HNA024966-00103 is a High Voltage Controller Module designed for ABB robotic painting and electrostatic coating systems. It is a key control component in ABB Integrated Painting System (IPS) applications, responsible for managing high-voltage generation and regulation for electrostatic atomizers, spray bells, and painting equipment.
The HVC-02B module operates as part of ABB robot painting controller architectures, providing high-voltage control, monitoring, and communication functions between the robot controller and coating equipment. It helps maintain stable electrostatic charging performance, improving paint transfer efficiency and coating consistency in automated production lines.
This module is commonly used in automotive manufacturing, industrial coating lines, and ABB robotic paint systems where reliable high-voltage control is required.
ABB HVC-02B 3HNA024966-00103
Product Specifications
| Specification | Details |
|---|---|
| Brand | ABB |
| Model | HVC-02B |
| Part Number | 3HNA024966-00103 |
| Series | ABB Robotics / Integrated Painting System (IPS) |
| Product Name | High Voltage Controller Module |
| Module Type | Robot Painting High Voltage Control Module |
| Application | Electrostatic painting, coating robot systems |
| Compatible System | ABB IRC5P / IPS Robotic Painting Systems |
| Function | High-voltage generation and control for atomizers |
| Power Supply | 24 VDC |
| Communication Interface | Ethernet / CAN communication interfaces |
| Output Control | High-voltage cascade control for painting equipment |
| Software Compatibility | ABB IPS software versions including IPS 4.x platforms |
| Mounting Type | Robot controller cabinet installation |
| Place of Manufacture / Origin | ABB Robotics production |
| Product Status | New Surplus / Tested Robot Spare Part |
| Dimensions | Approx. 175 × 162 × 60 mm |
| Weight | Approx. 0.89 kg |
| Country of Origin | Sweden / ABB Robotics |
| Discontinued | Yes (replaced by newer variants in some applications) |
Key Features
⚙️ Electrostatic Painting Control
Provides precise control of high-voltage output used by ABB robotic painting systems for spray guns and atomizers.
⚙️ Stable High Voltage Regulation
Maintains consistent charging performance to support uniform paint application and reduce coating variation.
⚙️ ABB Robot System Integration
Designed for integration with ABB painting robot controllers and IPS software environments.
⚙️ Advanced Monitoring & Diagnostics
Supports system status monitoring and fault diagnostics for easier maintenance and troubleshooting.
⚙️ Industrial Automation Reliability
Built for continuous operation in automotive and industrial coating production environments.
Typical Applications
• Automotive robotic painting lines
• Industrial electrostatic coating systems
• ABB IRC5P robot controllers
• Spray booth automation systems
• Vehicle body painting equipment
• Industrial surface finishing processes
Frequently Asked Questions
❓ Q: What is ABB HVC-02B 3HNA024966-00103 used for?
A: It is a high-voltage controller module used in ABB robotic painting systems to control electrostatic coating equipment.
❓ Q: Which ABB systems use the HVC-02B module?
A: It is mainly used in ABB Integrated Painting System (IPS) applications and ABB painting robot controller systems.
❓ Q: What is the main function of the HVC-02B?
A: The module controls and regulates high-voltage output for electrostatic atomizers and spray guns.
❓ Q: Can HVC-02B replace older ABB high-voltage modules?
A: Replacement compatibility depends on the robot controller configuration, IPS software version, wiring, and installed options.
❓ Q: What is the replacement model for HVC-02B?
A: ABB HVC-02C 3HNA029043-001 is listed as a newer replacement variant for certain applications.
❓ Q: Does this module require special configuration before installation?
A: Yes. The correct ABB robot system configuration, software version, and atomizer configuration settings should be verified before commissioning.
Recommended ABB Related Models
- ABB HVC-02C 3HNA029043-001 – High Voltage Controller Module
Newer generation high-voltage controller for ABB robotic painting systems. - ABB HVC-02 3HNA011999-001 – High Voltage Controller Module
Earlier HVC series module used in ABB painting robot applications. - ABB ACK-01 3HNA029236-001 – Atomizer Configuration Key
Configuration accessory for high-voltage painting solutions. - ABB ACK-02 3HNA029236-002 – Atomizer Configuration Key
Configuration option for lower-current high-voltage controller applications. - ABB MCB-02B 3HNA024855-001 – Manipulator Control Board
Robot control board used within ABB painting robot platforms. - ABB ACU-01B 3HNA024871-001 – Auxiliary Control Unit
Control module used in ABB robot automation systems. - ABB PIB-03 3HNA023282-001 – Process Interface Board
Interface module for ABB robot process control applications. - ABB IRC5P Controller – Painting Robot Controller System
Dedicated ABB robot controller platform for painting applications. - ABB DSQC679 3HAC028357-001 – Robot Controller Board
ABB IRC5 controller communication and control module. - ABB DSQC639 3HAC025097-001 – Robot Drive Unit Board
ABB robot power and drive interface module. - ABB DSQC652 3HAC025917-001 – Robot I/O Board
Digital I/O interface module for ABB robot controllers. - ABB DSQC661 3HAC026253-001 – Serial Measurement Board
ABB robot measurement and feedback interface. - ABB DSQC679 3HAC028357-001 – Main Computer Board
Controller processing board for ABB IRC5 systems. - ABB DSQC697 3HAC037084-001 – Ethernet Communication Board
ABB robot network communication module. - ABB DSQC378B 3HNE004761-001 – Robot Control Module
ABB robotic system spare control board.
