Description
⚙️ Product Overview
The REXROTH INDRAMAT CCD01.1-KE12-01-FW is a compact CCD motion controller unit from the Bosch Rexroth Indramat control platform. It is designed for industrial motion-control applications and can be integrated with Indramat drive and motor systems used in machinery such as packaging, robotics, textile, handling, and other automated equipment.
The controller uses a modular architecture with plug-in positions for command, interface, and I/O functions. The specified configuration includes a CLC-D02.3M-FW command card and a DEA28.1M I/O interface, providing a practical control platform for coordinated and non-coordinated motion applications.
The supplied item is identified as a CCD01.1-KE12-01-FW with 3 terminals, so the actual supplied terminal/card configuration should be checked against the unit being replaced before installation.
✨ Main Features
- 🔹 Bosch Rexroth Indramat CCD motion controller
- 🔹 Model CCD01.1-KE12-01-FW
- 🔹 Reference number R911274549
- 🔹 CCD01.1 controller platform
- 🔹 CLC-D02.3M-FW command-card configuration
- 🔹 DEA28.1M I/O interface configuration
- 🔹 Modular plug-in architecture
- 🔹 Supports coordinated and non-coordinated motion control
- 🔹 Suitable for Indramat industrial drive systems
- 🔹 Compact cabinet installation design
- 🔹 IP20 protection category
- 🔹 Cold-technology cooling
- 🔹 Supplied configuration includes 3 terminals — verify exact hardware before purchase
📋 Technical Datasheet
| Parameter | Specification |
|---|---|
| Brand | REXROTH INDRAMAT / Bosch Rexroth |
| Model | CCD01.1-KE12-01-FW |
| Reference Number | R911274549 |
| Product Series | CCD Motion Controller |
| Product Name | CCD Controller Unit |
| Product Type | Modular Motion Controller |
| Command Card | CLC-D02.3M-FW |
| I/O Interface | DEA28.1M |
| Power Consumption | Approx. 1 W |
| Protection / Cooling | IP20 / Cold Technology |
| Operating Temperature | 0 to 45°C |
| Condition / Status | Industrial Automation Spare Part — verify actual unit condition |
The documented CCD01.1-KE12-01-FW configuration specifies CLC-D02.3M-FW at U1 and DEA28.1M at U2, with the controller supporting modular positions U1–U5. The DEA28.1M interface is documented with 32 inputs and 24 outputs.
🏭 Typical Applications
The CCD controller platform is intended for industrial motion-control equipment where programmable motion coordination and drive-system control are required.
Typical application areas include:
- 🤖 Industrial robotics
- 📦 Packaging machinery
- 🧵 Textile machinery
- ⚙️ Material handling systems
- 🏗️ Automated production equipment
- 🔄 Multi-axis motion systems
- 🏭 CNC and industrial machine control
The CCD controller can operate with Indramat motor and drive systems and is designed for both coordinated and non-coordinated motion tasks.
🔌 System Integration
A typical control architecture can be represented as:
PLC / Machine Control → CCD Motion Controller → Indramat Drive System → Motor / Mechanical Axis
The modular controller architecture allows different command and interface functions to be installed according to the machine configuration.
Before replacement, verify:
- Controller type code
- Reference number
- Installed command card
- Installed I/O module
- Terminal configuration
- Slot positions
- Motor and drive compatibility
- Existing firmware/software configuration
- Machine-specific parameters
The 3-terminal configuration mentioned in the supplied listing should not be assumed to be identical to every CCD01.1-KE12-01-FW unit, because CCD controllers can be configured with different plug-in modules.
🛠️ Installation & Maintenance
Before Installation
- Record the complete type code CCD01.1-KE12-01-FW.
- Confirm reference number R911274549 where applicable.
- Compare the installed modules with the replacement.
- Record machine parameters and controller settings.
- Check all terminal positions and wiring.
- Inspect connectors for oxidation, contamination, or mechanical damage.
Installation
- Disconnect system power according to the machine manufacturer’s safety procedure.
- Verify the correct controller slot and mounting position.
- Make sure all plug-in modules are correctly seated.
- Check terminal connections against the original wiring.
- Confirm grounding and cabinet wiring.
- Restore power only after all connections have been inspected.
Preventive Maintenance
Regularly inspect:
- Controller connectors
- Plug-in modules
- Terminal blocks
- Cabinet ventilation
- Cooling path
- Wiring and grounding
- Controller diagnostic indicators
- Communication and I/O status
🔍 Troubleshooting Guide
Controller does not start
Check the machine power supply, controller connections, terminal wiring, and installed modules.
I/O signals are missing
Inspect the DEA28.1M interface, terminal connections, field wiring, and controller configuration.
Motion axis does not respond
Check the command-card configuration, drive interface, motor connection, machine parameters, and controller diagnostics.
Replacement controller reports a configuration error
Verify that the command card, I/O module, terminal arrangement, firmware, and machine-specific parameters correspond to the original configuration.
Intermittent operation
Inspect connectors, cabinet temperature, grounding, wiring, and plug-in modules for loose or contaminated connections.
❓ Common Questions & Answers
Q: What is the REXROTH INDRAMAT CCD01.1-KE12-01-FW?
A: It is a modular CCD motion controller used in Indramat industrial motion-control systems.
Q: What is the reference number?
A: The commonly associated reference number is R911274549.
Q: Which command card is associated with this configuration?
A: The documented configuration uses the CLC-D02.3M-FW command card.
Q: Which I/O module is used?
A: The documented configuration uses the DEA28.1M I/O interface.
Q: How many I/O points does the DEA28.1M provide?
A: Available documentation identifies 32 inputs and 24 outputs for the DEA28.1M interface.
Q: Is CCD01.1-KE12-01-FW a PLC?
A: It is categorized as a motion controller rather than a conventional general-purpose PLC. It is designed specifically for Indramat motion-control applications.
Q: Can it be used with robotics or packaging machinery?
A: Yes. The CCD controller family is used in industrial applications including robotics, packaging, textile, and handling machinery.
Q: Does every CCD01.1-KE12-01-FW have the same internal configuration?
A: No. The CCD platform uses plug-in modules, so the installed command, I/O, and interface modules should be checked before replacement.
🔧 Recommended REXROTH INDRAMAT Models
For customers maintaining Indramat motion-control systems, the following related models may also be relevant:
- REXROTH INDRAMAT CCD01.1
- REXROTH INDRAMAT CCD02.1
- REXROTH INDRAMAT CLC-D02.3M-FW
- REXROTH INDRAMAT DEA28.1M
- REXROTH INDRAMAT DEA29.1M
- REXROTH INDRAMAT MDD065B
- REXROTH INDRAMAT MDD093B
- REXROTH INDRAMAT MKD041B
- REXROTH INDRAMAT MKD071B
- REXROTH INDRAMAT DDS02.1
⚠️ Replacement Note: Always compare the complete type code, reference number, installed modules, terminal configuration, firmware, and machine parameters before replacing a CCD controller. A unit with the same basic CCD01.1 designation may have a different internal configuration.
