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Woodward easYgen-3500-5 (8440-2192) Genset Controller

Original price was: $10,000.00.Current price is: $1,200.00.

Product NO:8440-2192

Brand:WOODWARD

Delivery time:  In stock

Product status:   Brandnew

Product situation: one year warranty, Origin of Manufacture

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Description

⚙️ Product Specifications (Datasheet)

Parameter Value
Model easYgen-3500-5 (PN: 8440-2192)
Housing Material High-impact Plastic Enclosure
Enclosure Dimensions 284 mm x 200 mm x 77 mm (11.18″ x 7.87″ x 3.03″)
Weight Approx. 1.85 kg (4.07 lbs)
Country of Origin Germany / USA
Power Supply Voltage 12 / 24 VDC nominal (8.0 to 40.0 VDC continuous)
Power Consumption Max. 17 W
Display & HMI 320×240 graphic LCD with softkeys
Protection Features Generator & Utility (Over/Under Voltage, Frequency, Reverse Power, Overcurrent)
Communication Ports CAN bus, RS-485, Ethernet (Modbus RTU/TCP)

 

🚀 Standard Operating Procedure

  • Pre-Start Verification: Inspect all wiring connections, ensure DC power supply is stable (12/24VDC), and verify emergency stop loops are intact.
  • Power On System: Switch on the control power circuit breaker. Wait for the graphic LCD display to complete its initialization sequence.
  • Mode Selection: Set the controller to the desired operating mode (Manual or Auto) using the front panel navigation keys.
  • Engine Cranking & Start: In manual mode, press the Start button. The controller handles pre-heating, fuel solenoid activation, and starter engagement automatically.
  • Parameter Monitoring: Monitor real-time electrical values (Voltage, Current, Frequency) and engine metrics (Oil Pressure, Coolant Temp) on the home screen.
  • Load Connection / Synchronization: In manual mode, initiate generator breaker closure once voltage and frequency stabilize. In auto mode, synchronization and breaker closing occur automatically upon mains failure signal.
  • Safe Shutdown Procedure: Disconnect the generator breaker, allow the engine to run idle for the designated cool-down timer, then press the Stop button to shut down.

 

⚙️ Parameter Configuration Guide

  • Press the Menu/Enter key on the front panel to open the main menu screen.
  • Navigate to the “Configuration” menu using the Up/Down directional arrows.
  • Enter the Security Password (default level password, typically 0001 or as configured by system admin) when prompted.
  • Locate the target parameter group (e.g., Generator Protection, Engine Parameters, or I/O Configuration).
  • Highlight the specific parameter value, press Enter to edit, adjust the value using Up/Down arrows, and confirm by pressing Enter again.
  • Exit the menu and select “Save Settings” to store all modified values into non-volatile flash memory.

 

🔄 Manual / Automatic Mode Switching

  • To Select Manual Mode: Press the MAN button on the front panel interface. The corresponding LED indicator will light up, transferring breaker and engine start/stop commands exclusively to local user control.
  • To Select Auto Mode: Press the AUTO button on the front panel interface. The AUTO LED will illuminate, enabling external remote start signals, mains failure auto-transfer (AMF), and scheduled auto-tests.

 

❓ Frequently Asked Questions (Q&A)

  • Q: What should I do if a “Mains Fail” or “Generator Fail” alarm triggers?

    A: Check the active alarm log on the display screen. Press the ACK (Acknowledge) button to silence the horn, resolve the underlying physical fault (e.g., low oil pressure, under-voltage), and press Reset.

  • Q: Can the front panel display language and screen layouts be modified?

    A: Yes, the easYgen-3500-5 supports multi-language HMI customization and configurable display screens directly through the front panel menu or via ToolKit software.

  • Q: How do I handle communication loss over CAN or Modbus?

    A: Check the baud rate settings in the Communication menu, verify terminal resistor placements (120 Ω) on the CAN network, and ensure proper shielding/grounding on RS-485 lines.

At Newplcdcs, we specialize in providing high-quality spare parts for Distributed Control Systems (DCS) and Programmable Logic Controllers (PLC). Our comprehensive product portfolio includes parts from approximately 20 leading brands, such as ABB, Bently Nevada, Honeywell, GE, Yokogawa, Allen Bradley, Foxboro, Ovation, Hima, Emerson, Triconex, Woodward, ICS Triplex, Bachmann, and Schneider. This focused expertise allows us to offer in-depth solutions in the automation sector, setting us apart from many competitors and ensuring we deliver the most advanced and reliable products to our clients.

Contact Information

Frequently Asked Questions
Is our price competitive?
Newsplcdcs collaborates with over 50 countries worldwide. as a leading supplier in china, we can provide significant discounts to customers based on market demand.
What is the warranty period?
We offer a standard one-year warranty for all new and original items.
What payment methods do we accept?
We accept 100% t/t (telegraphic transfer) before shipping. for items with a lead time, a 30% deposit is required in advance, with the remaining 70% balance due before shipping. if you have an agent in china, please contact us for rmb transfer.
What shipping methods do we use?
We primarily utilize carriers such as fedex, dhl, ups, bre, etc. if you have an account with any of these carriers, you can arrange the shipping yourself. additionally, we offer free shipping to china freight forwarders.
What is our delivery time?
Typically, delivery takes around 1-3 days after receiving the advance payment. for items with a quoted lead time, delivery will occur as per the specified lead time.
How do we package the goods?
Our packaging process involves multiple layers of protection. initially, the product is placed in its original box, sealed with a label. then, we add a layer of bubble wrap to safeguard against collisions during transportation. finally, all products are securely packed in sturdy boxes for further protection.
How can customers contact us and request a quote?
Customers can inquire via email, whatsapp, wechat, skype, or any preferred communication platform. simply reach out to us, and we’ll promptly provide a quote tailored to your needs.